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Wisdom Power® lithium ion battery manufacturer tells you how to address battery inconsistencies?

377 Published by BSLBATT Sep 06,2018

Wisdom Power® lithium ion battery manufacturer SOC Define and represent methods

Wisdom Power® lithium ion battery manufacturer OEM


Wisdom Power® lithium ion battery manufacturer Definition SOC ( State of Charge )

SOC= 1一( Qdischarge/Qrated ) = Qrest/QratedSOCR epresents the charged state of the battery, and the calculation method is as above. Among them, Qdischarge refers to the power that has been released, qscale refers to the rated power, and Qrest refers to the remaining power

SOC representing method

Chemical method: indicating the battery’s S0C by measuring the specific gravity or PH of the electrolyte (lead-acid battery without seal).

Voltage method: the corresponding relation between the voltage and S0C in the charging and discharging process of the battery is established. The voltage parameters read are used to reflect the SOC (affected by current and temperature).

Current integral: the so-called ampere-time integral method integrates the charge-discharge current and charge-discharge time to calculate the electric quantity (which needs to be calibrated).

Pressure method: the internal pressure of the battery increases with the continuous charging, and the SOC size is determined according to the measured pressure (applicable to nickel-metal hydride batteries).


Measurement method of Wisdom Power® lithium ion battery manufacturer SOC

The voltage method does not depend on the historical state, and has no cumulative error. Each unit of SOC is relatively independent, but the voltage curve of lithium battery is gentle, which is difficult to judge

Resistance measurement: the battery is excited by alternating current of different frequencies, and the internal ac resistance of the battery is measured.However, the relationship between SOC and parameters such as resistance is complex, and traditional mathematical methods are difficult to model.

AH integral method relies on the historical state, and it is more difficult to measure SOC under the condition of accumulated errors and equilibrium.However, AH integral method can improve accuracy through compensation and calibration, and is most widely used at present.

Neural network and kalman filtering

Wisdom Power® lithium ion battery manufacturer company

Wisdom Power® lithium ion battery manufacturer wholesaler


Inconsistencies: inconsistencies caused by differences in the battery’s own capacity.The first type of inconsistency is caused by the imperfect manufacturing process of battery production.

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The first type of inconsistency effect: when charging, #1 battery reaches the cut-off voltage and the charging stops;When discharging, the three batteries almost simultaneously reach the cut-off voltage, and the discharge is terminated.The charging and discharging capacity of the battery pack is restricted by the minimum capacity monomer (#1), actually only 95ah

The second type of inconsistency: inconsistency due purely to the initial difference in electric quantity of individual cells.The second type of inconsistency does not depend on the first type of inconsistency. In the practical application process, due to differences in internal resistance, self-discharge rate and other reasons, the second type of inconsistency goes from zero to strong.

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The second type of inconsistency effect: when charging #3 battery reaches the cut-off voltage first, charging terminates;When discharging, #1 reaches the cut-off voltage and the discharge is terminated.The actual capacity of the battery is 100ah, while the charging and discharging capacity is only 90AH.


Wisdom Power® lithium ion battery manufacturer tells you how to address battery inconsistencies?

BMS can solve the first type of inconsistency and the second type of inconsistency in the use process of battery pack by balancing function.

Equilibrium is divided into active equilibrium and passive equilibrium.Passive equalization is represented by resistance energy consumption method, which can realize charging equalization.The active equalizing DC/DC converter is represented. Based on this active equalization, it can be divided into the following four modes, each of which can achieve charging balance and discharge balance:

The first kind of inconsistency and the second kind of inconsistency exist simultaneously in the practical application, which seriously affects the charging and discharging cycle capacity of the battery pack.

The battery pack is balanced towards the monomer (the discharge equalization effect is better);(charging balance effect is excellent);Bidirectional balance between battery pack and monomer;The balance between the monomer and the monomer.

Wisdom Power® lithium ion battery manufacturer Common equalization method schematic diagram

Wisdom Power® lithium ion battery manufacturer factory


Wisdom Power® lithium ion battery manufacturer Active balance detailed schematic

Wisdom Power® lithium ion battery manufacturer


Misunderstanding about equilibrium

Equalization can repair batteries with poor performance: equalization cannot repair batteries with poor performance, but can only alleviate the impact caused by inconsistency;

Balance can replace battery sorting: battery sorting cannot be replaced. The resolution of inconsistency depends on the principle and equilibrium ability of balance. Balance can only play a regulating role.

Pure charging equilibrium or discharge equilibrium can solve the problem of inconsistency: pure charge equilibrium or discharge equilibrium can only solve the problem of the second category of inconsistencies, Yu Junheng ability, and depends on the battery itself capacity difference (the first kind of inconsistency) there is no way that only have a combination of charge-discharge balance can improve the first kind of inconsistency;

Balance can improve the security of battery use: it is one-sided and narrow to understand that the security of battery use does not depend on balance.

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